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Bridgestone/Firestone Continues Efforts
to Identify Root Cause
Recall nearly 75 percent complete
Nashville, Tenn. (November 6, 2000)
- Bridgestone/Firestone said today that
it has surpassed the 4.8 million mark in its safety recall of
6.5 million tires, and that its scientific process to isolate
the root cause or causes of accidents associated with a small
percentage of its tires, is centering on the design of the recalled
tires and the manufacturing process at its Decatur, Ill. facility.
"No one is more interested in finding
the answer than we are," said John T. Lampe, chairman,
chief executive officer and president of Bridgestone/Firestone,
Inc. "Our technical team reports that we are concentrating
our efforts on a number of factors, including tire design, the
tire’s components and external factors, all of which warrant
further examination," he said.
Lampe added that as the company continues
to search for the cause or causes, it will provide periodic
updates on the status of the company’s internal analysis.
Tire Design and Components
Clear difference appears to exist between
ATX and same-size Wilderness AT tires
As part of the company’s analysis it is examining every aspect
of the tire’s design, including tread design and the placement
of the tire’s components within the makeup of the tire itself.
This is a significant area of examination
because according to the company, its data shows a clear difference
in the rate of tread separation claims between the P235/75R15
Wilderness AT tire and the same size Radial ATX. These Wilderness
AT claims are less than one-tenth of that experienced by the
P235/75R15 ATX tire made in Decatur. The disparity in the rate
of tread separations between the two tires has led the company
to closely analyze how the two tires differ in design.
In addition to examining the differences
in the individual design of each tire, the company said it is
taking a hard look at the various components and materials that
comprise each tire, including the interbelt material which is
an important factor in the strength between the steel belts.
The interbelt area includes the steel cords that are made into
two belts coated with rubber and a strip of rubber between the
edges of the two belts. The company is looking closely at the
interbelt area because that is where tread separations tend
to occur.
Manufacturing Variability in Decatur
Beyond its focus on tire design, the
company is also examining the manufacturing process employed
at its Decatur plant. Specifically, the company is analyzing
how its Decatur-made Wilderness AT tires perform in relation
to those Wilderness AT tires made at its other plants. A review
of the company’s claims data shows that its Wilderness AT tires
made in its plants in Wilson, N.C. and Joliette, Quebec, have
a much lower number of performance-related problems.
In addition, while the claims rate for
its Decatur-made P235/75R15 Wilderness AT peaked in 1996, the
first year the tire was produced at that plant, that rate was
still significantly lower than the ATX claims rate. The rate
of claims for the Wilderness AT tire dropped in 1997 and continued
to decline in subsequent years.
Heat and Stress Impact Tire Performance
Running on an under-inflated tire significantly
increases the heat and stress that the tire experiences, especially
when carrying heavy loads, traveling at high speeds (note, speed
limits have been increasing over the last several years) or
driving in high temperature climates. Proper tire inflation
is important because all tires can lose about 1 pound per square
inch of pressure per month.
The company said it is looking at factors
that generate excessive heat and weaken the tire’s construction
in the belt-edge area, making the tire more susceptible to failure.
Vehicle-Tire Interaction
According to the company’s data, the
vast majority of claims on the recalled tires involve a rear
tire, and the clear majority of those claims involve the left
rear tire. In order to fully understand this phenomenon, the
company said it must fully understand how the loading or stress
from a vehicle affects the overall strength and performance
of the tire.
"Based on the company’s review to
date, our technical teams believe the performance issue with
the tire ultimately will be the cumulative effect of tire design,
tire components and the interaction of the tire with the vehicle,"
said Lampe. "Bridgestone/Firestone will continue to update
the public periodically as our extensive examination continues."
In addition to the company’s own analysis,
the examination by Dr. Sanjay Govindjee, the independent materials
expert retained by the company, is ongoing.
About Bridgestone/Firestone, Inc.
Nashville-based Bridgestone/Firestone,
Inc., is a subsidiary of Bridgestone Corporation, the world’s
largest tire and rubber company. Bridgestone/Firestone manufactures
and markets Bridgestone, Firestone, Dayton and house and private
brand tires. The company also produces Firestone air springs,
roofing materials, synthetic rubber and industrial products.
The company employs approximately 35,000 employees in North
America. For further information, please visit our website at
www.firestone.com.
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