

Bridgestone Revolutionizes Tire-Making
Process
Company tests High -Tech Fully-Automated Tire
Production System
NASHVILLE, Tenn. (November
26, 2002) - Bridgestone Corporation of
Japan (BSJ), the parent company of Bridgestone/Firestone America’s
Holding Inc. (BFAH), is now testing a fully-automated tire production
system. This system is the first to automate the entire manufacturing
sequence from the processing of materials to the final inspection of
finished tires. Bridgestone will refine the system under mass production
conditions at a pilot installation in Japan and then deploy the technology
at new and existing Bridgestone/Firestone plants at new and existing
plants worldwide.
The new production system is called
BIRD, which stands for Bridgestone Innovative Rational Development.
It centers on three key elements. First, the system employs Bridgestone's
Automated Tire Manufacturing Synchronized System (ATMSS) technology
for automating and integrating the processes from material processing
to vulcanization. Second, the system uses the Automated Inspection Modular
System (AIMS) technology for inspecting tires automatically. The third
element is Bridgestone's flow oriented approach (FOA), which employs
autonomous information processing to manage the system.
BIRD will provide more latitude in
design and improve tire performance and quality. The system can produce
multiple sizes of tires simultaneously, which means tire can be produced
in smaller lots providing significant improvements in inventory control.
The compact configuration of BIRD will raise productivity and make the
system easy to deploy globally.
Bridgestone has been working on automating
the flow of tire manufacturing since the 1980's, and has put several
important advances to work in mass production settings. A good example
is the company's Automated Continuous Tire Assembly System (ACTAS) for
automating tire building. The system is being used at the Bridgestone/Firestone
facility in Aiken, South Carolina which opened in 1999.
Nashville-based Bridgestone/Firestone
Americas Holding, Inc. is a subsidiary of Bridgestone Corporation, the
world’s largest tire and rubber company. BFAH, through its subsidiaries,
develops, manufactures and markets a wide range of tires to address
the needs of a broad range of customers, including consumers, automotive
and commercial vehicle original equipment manufacturers and those in
the agricultural, forestry and mining industries. The companies also
produce Firestone air springs, roofing materials, synthetic rubber,
and industrial fibers and textiles and operate the world’s largest
chain of automotive tire and services centers.